边梁冷弯成型设备制造质量控制情况
根据客户的要求,结合我公司生产部、质检科实际情况,对于设备的生产管理、质量控制情况,作出以下介绍:
1、生产管理:
由生产经理统筹规划,携2名生产计划调度员,合理安排各工序工作,保证加工车间、装配车间、质检科等各相关科室的工作顺利进行,已使所有工序零部件质量达到贵司产品质量要求。
2、质量控制:
⑴、设备外观:
①、设备整体表面整洁,油漆喷涂均匀完整,不流淌、无漏喷。轧辊表面、各导轨面、滑动面、滚动面及图纸有要求的位置不能喷漆。
②、未喷漆部位涂防锈油,轧辊模具等重要部件无磕碰划伤现象。
③、整机外漏部件除刃口外都作倒角、倒愣处理,去除尖角毛刺。
④、整机各焊接及装配固定组件保证其与相关部件的相对位置合理、准确。
⑵产品精度:
①、标准轧机的牌楼固定螺栓、横梁固定螺栓、轧辊轴锁紧螺母、基准锁紧螺母、轴承盖紧固螺栓等一定要紧固到位,轧辊轴与轧辊基准线要垂直,允差0.2~0.3/1000,不可累积。
②、安装校直架时要保证其中心与轧辊基准中心对正,保证左右调整间隙能满足型材弯曲的调整及多种规格型材的共用。
nufacturing quality Control of Cold forming equipment for side Beam
According to the requirements of our customers, combined with the actual situation of our production department and quality inspection department, we will introduce the production nagement and quality control of the equipment.
1. Production nagement:
By the production nager overall planning, with 2 production planning ditchers, reasonable arrangement of each process work, to ensure the processing workshop, assembly workshop, quality inspection department and other relevant departments work oothly, Has de all the process parts quality up to your product quality requirements.
2. Quality control:
1. Device appearance:
1, the overall suce of the equipment clean, paint spray uniform integrity, no flow, no leakage spray. Roll suce, guide suce, slide suce, rolling suce and drawing must not be sprayed.
2. The anti rust oil is not painted at the painting part, and the important parts such as the roll and so on are not scratched.
3. The external leakage parts of the whole chine are all chamfered except the cutting edge, so as to remove the burr of the sharp angle.
4. The relative position of welding and assembling fixed components is reasonable and accurate.
2 Product precision:
1. The fixed bolt of the standard rolling mill, the fixed bolt of the transverse beam, the lock nut of the roller shaft, the base lock nut, the fastening bolt of the bearing cover must be fastened in place, the roll shaft and the roller datum line should be vertical, and the allowance is 0.2~0.3/1000, not to be accumulated.
2. When installing the straightening frame, it is necessary to ensure the alignment between the center and the roller reference center, and to ensure that the left and right adjustment clearance can meet the profile bending adjustment and the sharing of ny kinds of profiles.
边梁冷弯成型机主要参数:
(1)20道主辊, 1套校直装置,1组导向装置;
(2)过料宽度:500 mm;
(3)轧制厚度:3~4mm(可定制);
(4)轧制速度:0~4米/min可调;
(5)主轴直径ф100mm;
(6)驱动电机功率:18.5KWx2
(7)机组组成:由:机身、牌坊组件、导向装置、校直装置、传动系统组成。
in parameters of side beam cold forming chine:
(1) 20 in rollers, 1 set of straightening devices and 1 set of guiding devices;
(2) the ximum overloading width of 1: 500 mm;
(3) the rolling thickness is 3mm and 4mm(customizable);
(4) the rolling speed can be adjusted from 0 to 4 m / min;
(5) Spindle diameter of 100 mm;
(6) Drive motor power: 18.5KWx2
(7) Unit composition: by: fuselage, archway assembly, guide device, straightening device, tranission system.
立体车库边梁滚压成型线-车库边梁辊压成型线(潍坊奥腾冷弯机械有限公司)山东立体车库边梁生产设备-立体车库边梁冷弯机
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