对于边梁冷弯成型机组来说,机组的结构必须要强有力,因为型材较厚,连续滚压成型时,原材料重是一方面,另一方面是设备挤压受力较大,会对机组造成冲击,所以制造设备不可似是而非,不可为了节省成本而偷工减料,这样只能是害人害己!潍坊奥腾冷弯机械有限公司制造的边梁成型机自2009年始投入使用,多年来可靠的质量已经获得了市场的检验,欢迎有需求的顾客前来咨询考察。
For the edge beam cold bending forming unit , the structure of the unit must be strong because the raw material weight is on the one hand when the profile is thick and the continuous rolling is formed , and on the other hand , the equipment extrusion force is relatively large , so that the manufacturing equipment is not perfect , and the edge beam forming machine manufactured by WeiFang Aoteng Cold Bending Machine Co . , Ltd . has been put into use since 2009 , and the reliable quality has obtained the inspection of the market for many years .
边梁冷弯成型设备参数
工艺流程:
上料—板料校平—伺服送料数控冲孔—冷弯成型—型材校直—测孔定尺—液压自动切断—卸料
性能特点:
1.冷弯成型道次布局及设备结构设计科学合理,对带钢软硬程度适应范围广,轧制过程中不会产生波纹、撕裂现象;
2.通过伺服控制,结合高速液压冲孔机构,采用带钢冲孔,然后再连续冷弯轧制,能够按照要求冲孔及冲口,并保证尺寸精确度;且生产率高;
3.布局合理,冲孔前后缓冲装置,伺服送料冲孔、冷弯成型、液压切断不停机,提高生产效率;
4.操作人员需一人;
技术参数:
1.生产线长度50米,整机功率约80KW;
2.生产速度0—4米/min可调;
3.数控冲油缸频率每秒钟一次以上;
4.数控冲运动型CAD柔性控制,可电脑编程,在线输入、加工,有记忆功能;
5.主机PLC控制,彩色触摸屏可直接输入数据,控制主机动作;
6.通过调整可满足不同规格边梁型材轧制,实现一机多用 ;
Parameters of cold forming equipment for edge beam
Process:
Feeding-Plate leveling-Servo feeding CNC punching-Cold forming-profile straightening-Hole Calibration-hydraulic automatic cutting-unloading
Performance features:
1. The cold forming pass layout and equipment structure design are scientific and reasonable, which can adapt to wide range of soft and hard degree of strip, and will not produce ripple and tear phenomenon in rolling process.
2. Through servo control, combined with high speed hydraulic punching mechanism, using strip steel punching, then continuous cold bending rolling, punching and punching according to requirements, and ensuring dimensional accuracy, and high productivity;
3. the layout is reasonable, before and after punching, cushion, servo feeding, punching, cold bending, hydraulic cutting and no stopping, improve production efficiency;
4. The operator needs one person;
Technical parameters:
1. The length of the production line is 50m, the power of the whole machine is about 80kW;
2. The production speed is adjustable from 0 to 4 m / min;
3. CNC cylinder frequency per second or more;
4. CNC impact movement CAD flexible control, computer programming, on-line input, processing, memory function;
5. Host PLC control, color touch screen can directly input data, control host action;
6. The multi-purpose of a machine can be realized by adjusting the profile of side beam with different specifications.
改进型气动冲床,工作效率更高,工况产品更稳定,大大降低了设备运行成本。
边梁冷弯成型机机身及牌坊组件:
边梁冷弯成型机机身部分是本轧机的主体,其余组成部分均装在本机身上,为钢板焊接结构,焊接完成后均去应力处理。各连接面、安装面精加工且安装面加工有定位键槽,定位精确,安装方便,保证各组轧机主轴之间的平行度及与轧制中心线的垂直度。
牌坊组件是本机的主要工作部分,共有20架,自前至后依次安装固定在机身上。本组件主要由前后牌坊架、上下主轴、上横梁、上轴升降调节丝杆、前后轴承支座及主轴轴承等组成。后牌坊架固定在机身上,是上下主轴的支持基准;前牌坊可拆卸,方便更换装配轧辊。上下主轴通过轴承安装在轴承支座上,轴承支座可沿牌坊窗口的导向面通过调节丝杆带动调节上下轴间的距离以适用不同直径轧辊的安装。
Side beam cold forming machine fuselage and archway assembly:
The fuselage part of the side beam cold forming machine is the main part of the rolling mill, and the other parts are all mounted on the machine, which is the welded structure of the steel plate, and the stress is removed after welding. Each connecting surface, installation surface is finely machined and the installation surface is machined with positioning keyway, which is accurate in location, convenient in installation, and ensures the parallelism between the main shaft of each group of rolling mill and the perpendicularity with the center line of the rolling mill.
Archway assembly is the main part of the machine, a total of 20, from the front to the back of the installation on the fuselage. This assembly mainly consists of front and rear archways, upper and lower spindle, upper cross beam, upper shaft lifting adjusting wire rod, front and rear bearing support and main shaft bearing, etc. The rear arch frame is fixed on the fuselage and is the support benchmark for the upper and lower spindle. The front arch can be disassembled to facilitate the replacement of assembly rolls. The upper and lower spindle is mounted on the bearing support through the bearing. The bearing support can adjust the distance between the upper and lower shafts by adjusting the wire rod along the guide surface of the archway window to suit the installation of the roller with different diameters.
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